DISCLAIMER OF WARRANTY This motorcycle is sold “as is” with all faults, obvious or not. There are no warranties expressed or implied, including any
9 2. Lean the bike against something or set on stand with oil drain hole. 3. Using a 8mm Allen wrench, remove the oil drain bolt located on the ri
10 4. Put a rag between the sprocket and chain, and roll the wheel backward to pull the chain adjustor blocks tightly against the adjustor bolts (F
11 seated into its receptacle (figure 5). Reinstall the air filter cap and holding wire. CAUTION: Double check to insure that the filter is pushed
12 9. Install the front wheel, and torque the axle to 13.5N-m (10 ft-lb). 10. Drop the bike onto the ground, engage the front brake, and push up a
13 Parts Parts – Airbox & Inlet System Coolant System REF # PART # DESCRIPTION 1 RCC60007 AIRBOX 07 65 2 TCC60008 MUD FLAP 07 65 3 HCSP0003 SC
14 Parts – Bars and Controls Bars and Controls REF # PART # DESCRIPTION 1 FAMU0011 HANDLEBAR - ALUMINUM 2 TCMU0008 GRIPS (SET OF TWO) 3 FCMU0066
15 Parts - Carburetor PILOT JET MAIN JET 22.5 RCEX0022 165 RCMU0165 25 RCEX0025 170 RCMU0170 27.5 RCEX0027 175 RCMU0175 30 RCEX0030 180 RCMU0180
16 Parts – Coolant System Coolant System REF # PART # DESCRIPTION 1 FCC60046 RADIATOR W/CAP - CX65 2 FCMU0022 CAP – 1.3 BAR 3 MCMUCL05 HOSE CLAM
17 Parts – Electrical System Electrical System REF # PART # DESCRIPTION 1 ICC60004 STATOR DIGITAL 07 65 2 HCBB0516 5X12MM SHCS (3 REQ’D) 3 HCWF05
18 Parts – Engine Clutch Clutch components REF. # PART # DESCRIPTION 1 EAEX0003 CLUTCH BASKET ASSEMBLY 2 ECDC0064 CLUTCH BUSHING – INNER / STE
1 Table of Contents GENERAL INFORMATION ... 3 SPECIFICATION
19 Parts – Engine – Clutch / Kick Cover Clutch / kick cover components REF. # PART # DESCRIPTION 1 ECC60045 CLUTCH COVER (2010) 2 ZCC60007 G
20 Parts – Engine – Ignition Side Ignition side engine components REF. # PART # DESCRIPTION 1 ECDC0085 IGNITION COVER 2 ZC
21 Parts – Engine – Kick Mechanism Kick Mechanism REF. # PART # DESCRIPTION 1 ECC60066 SPACER – KICK SPRING CENTERING 2 ECC60067 SPRING KICK
22 Parts – Engine – Shift Mechanism Clutch components REF. # PART # DESCRIPTION 1 EADC0154 SHIFTER SHAFT (2 COMPONENTS) W/SPRING 2 ECDC0055 SPR
23 Parts – Engine – Top End Engine – Top End REF # PART # DESCRIPTION 1 ECC60075 CYLINDER KIT (INCLUDES PISTON KI
24 Parts – Engine – Transmission Transmission REF # PART # DESCRIPTION 1 ECEX0015 CRANKSHAFT 2010 CX65 2 ECDC0023 BEARING, CRANKSHAFT ACC
25 Parts – Exhaust System Exhaust System REF # PART # DESCRIPTION 1 XAC62010 EXPANSION CHAMBER 2010 2 XCMU0033 ISOLATION MOUNT (2 REQ’D) 3 HCHA0
26 Parts – Forks – Leg Assembly Fork Leg Assembly REF # PART # DESCRIPTION KACX6527 FORK SET – 2008 CX65 1 FORK LEG OUTER NOT SHOWN KCC60023 RING
27 Parts – Frame & Triple Clamps Frame REF # PART # DESCRIPTION 1 FACX0020 FRAME WELDED ASSEMBLY 2010 CX65 2 FAC60016 SUBFRAME 2010 CX65 3
28 Parts – Front Wheel & Brakes Front Brakes REF# PART # DESCRIPTION 1 WAC6FR01B WHEEL 14” FRONT W BEARINGS (NO TIRE, OR TUBE,), BLACK WCC6F0
2 PARTS –BODYWORK ... 29 PARTS – REAR BRAKE ...
29 Parts – Bodywork Plastic and Seat REF # PART # DESCRIPTION TCC62010 GRAPHIC KIT – 2010 CX65 1 TCC60020 FRONT FENDER HCBF0616 FENDER BOLT, M6X1
30 Parts – Rear Brake Rear Brake System REF # PART # DESCRIPTION 1 BAC60005 BRAKE ASSEMBLY REAR 2011 1A BCC60028 BRAKE MASTER CYLINDER CX65 8mm 1B
31 Parts – Rear Wheel Rear Wheel REF # PART # DESCRIPTION 1 WAC6RR01B WHEEL 12" REAR W BEARINGS (NO TIRE, TUBE, ROTOR OR SPROCKET), BLACK W
32 Parts – Shock Shock REF # PART # DESCRIPTION 1 SAC62011 SHOCK ABSORBER – CX65 2 SCMU0043 SHOCK - BEARING SPHERICAL SHOCK MOUNT–CARD (2 REQ’D) 3
33 Parts – Swingarm Assembly Swingarm REF # PART # DESCRIPTION 1 GACX6511 SWINGARM WELDED ASSY ALUMINUM 2011 2 GCC60015 BOLT - SWINGARM PIVOT 3 HC
34 Service This portion of the manual is still under development. If you have questions please call the Cobra technical support line at 517 437 9100
35 Base Gasket Selection Tools required • 17mm wrench • 1mm flexible solder material • measurement calipers When rebuilding the ‘top end’ of y
36 • Assemble the top end of the engine with either; 1) the crankcase stamp recommended base gasket or, 2) if assembling with a new set of cases a
37 for engine performance and engine life. Serious damage to the engine can occur if not properly adjusted. IDLE ADJUSTMENT: On the each side of
38 To richen the carburetor: 1. Change the main jet one number at a time (larger). 2. Lower the needle clip (raising the jet needle) one notch at
3 General Information Specifications - General Items CX65 Dimensions Wheelbase 40.9” (1040mm) Wheel size 12” (305mm) rear, 14” (356mm) front Sea
39 Shock preload Shock Damping
40 Tuning Gearing Front Sprocket Rear Sprocket Gear Ratio 15 37 2.47 15 38 2.53 15 39 2.60 14 37 2.64
41 Suspension Adjustment: 1. Front forks 1.1. Fork oil 1.1.1. Oil type 1.1.1.1. Heavier weight oil – more damping – slower responding 1.1.1.2. L
42 Rear suspension troubleshooting. Damping Always start with standard settings and make damping changes in no more than two click increments and
43 o Excessive smoke o Spark plug fouling o Wet, black, or overly dark spark plug (when removed for inspection) • Symptoms of too lean a fuel mi
44 FUEL SCREW ADJUSTMENT: Adjust for throttle response The air adjustment screw is located on the left side of the carburetor. It requires the use
45 Troubleshooting 1) Engine operates erratically a) Carburetor top is installed backwards b) The carburetor slide indexing pin is missing c) A
46 c) Ignition i) Spark plug fouled ii) Spark plug cap off iii) Engine Shut-off ‘kill’ switch is shorted iv) Bad electrical ground v) Stator w
47 Index Air Filter Maintenance... 12 Bars and Controls... 16 Base Gasket Selection ...
48 Electrical ... 20 Exhaust ... 28 Frame ...
4 Optional Components Call your dealer, or the factory, for details • Carburetor jets • Pre filter for the airbox • Tires, tubes or ‘Tire Balls’
5 Break-In Procedure Your Cobra CX65 is a close-tolerance high performance machine and break-in time is very important for maximum life and perform
6 CAUTION: It is important that the radiator cap is installed correctly and completely otherwise engine damage could occur. Starting Procedure Bef
7 CAUTION: Cobra recommends that you tell your child to take it easy the first couple of minutes in practice until the engine comes up to full opera
8 § Proper tension and adjust if necessary. § Adequate lubrication and lubricate if necessary. o Insure that the ignition stator and rotor are cl
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