Cobra 0840 Spezifikationen

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DISCLAIMER OF WARRANTY
This motorcycle is sold “as is” with all faults, obvious or not. There are no warranties
expressed or implied, including any warranty of merchantability and warranty of fitness for
any particular purpose.
“WARNING
THE COBRA CX65 IS A COMPETITION MODEL ONLY AND IS NOT MANUFACTURED
FOR, NOR SHOULD IT BE USED ON PUBLIC STREETS, ROADS OR HIGHWAYS.
THE USE OF THIS BIKE SHOULD BE LIMITED TO PARTICIPATION IN SANCTIONED
COMPETITION EVENTS UPON A CLOSED COURSE BY A SUFFICIENTLY SKILLED
RIDER AND SHOULD NOT BE USED FOR GENERAL OFF-ROAD RECREATIONAL
RIDING.
IMPROPER USE OF THIS MOTORCYCLE CAN CAUSE INJURY OR DEATH.
THIS BIKE IS INTENDED FOR EXPERIENCED RACERS ONLY AND NOT FOR
BEGINNERS.
IT IS YOUR RESPONSIBILITY AS THE OWNER OF THIS COBRA MOTORCYCLE OR
AS THE PARENT, OR LEGAL GUARDIAN OF THE OPERATOR, TO KEEP THIS COBRA
MOTORCYCLE IN PROPER OPERATING CONDITION.
THIS BIKE WAS DESIGNED FOR RIDERS THAT WEIGH LESS THAN 110 LBS WITH
FULL RIDING GEAR AND SHOULD NOT BE OPERATED BY RIDERS THAT WEIGH
MORE THAN THAT.
BE SURE THAT THE RIDER ALWAYS WEARS ADEQUATE SAFETY GEAR
EVERYTIME HE OR SHE RIDES THEIR COBRA MOTORCYCLE.
IMPORTANT SAFETY NOTICE
Failure to follow WARNING instructions could result in severe injury or death to the
machine operator, a bystander, or a person inspecting or repairing the machine.
CAUTION:
A CAUTION indicates special precautions that must be taken to avoid damage to the
machine.
NOTE:
A NOTE provides key information to make procedures easier or clearer.
MCC62011
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Inhaltsverzeichnis

Seite 1 - “WARNING”

DISCLAIMER OF WARRANTY This motorcycle is sold “as is” with all faults, obvious or not. There are no warranties expressed or implied, including any

Seite 2 - Table of Contents

9 2. Lean the bike against something or set on stand with oil drain hole. 3. Using a 8mm Allen wrench, remove the oil drain bolt located on the ri

Seite 3

10 4. Put a rag between the sprocket and chain, and roll the wheel backward to pull the chain adjustor blocks tightly against the adjustor bolts (F

Seite 4 - General Information

11 seated into its receptacle (figure 5). Reinstall the air filter cap and holding wire. CAUTION: Double check to insure that the filter is pushed

Seite 5 - Optional Components

12 9. Install the front wheel, and torque the axle to 13.5N-m (10 ft-lb). 10. Drop the bike onto the ground, engage the front brake, and push up a

Seite 6 - Break-In Procedure

13 Parts Parts – Airbox & Inlet System Coolant System REF # PART # DESCRIPTION 1 RCC60007 AIRBOX 07 65 2 TCC60008 MUD FLAP 07 65 3 HCSP0003 SC

Seite 7 - Starting Procedure

14 Parts – Bars and Controls Bars and Controls REF # PART # DESCRIPTION 1 FAMU0011 HANDLEBAR - ALUMINUM 2 TCMU0008 GRIPS (SET OF TWO) 3 FCMU0066

Seite 8 - Maintenance

15 Parts - Carburetor PILOT JET MAIN JET 22.5 RCEX0022 165 RCMU0165 25 RCEX0025 170 RCMU0170 27.5 RCEX0027 175 RCMU0175 30 RCEX0030 180 RCMU0180

Seite 9

16 Parts – Coolant System Coolant System REF # PART # DESCRIPTION 1 FCC60046 RADIATOR W/CAP - CX65 2 FCMU0022 CAP – 1.3 BAR 3 MCMUCL05 HOSE CLAM

Seite 10 - Chain adjustment

17 Parts – Electrical System Electrical System REF # PART # DESCRIPTION 1 ICC60004 STATOR DIGITAL 07 65 2 HCBB0516 5X12MM SHCS (3 REQ’D) 3 HCWF05

Seite 11 - Air Filter Cleaning

18 Parts – Engine Clutch Clutch components REF. # PART # DESCRIPTION 1 EAEX0003 CLUTCH BASKET ASSEMBLY 2 ECDC0064 CLUTCH BUSHING – INNER / STE

Seite 12 - Fork Oil Replacement

1 Table of Contents GENERAL INFORMATION ... 3 SPECIFICATION

Seite 13 - Ignition Timing

19 Parts – Engine – Clutch / Kick Cover Clutch / kick cover components REF. # PART # DESCRIPTION 1 ECC60045 CLUTCH COVER (2010) 2 ZCC60007 G

Seite 14 - NOT SHOWN

20 Parts – Engine – Ignition Side Ignition side engine components REF. # PART # DESCRIPTION 1 ECDC0085 IGNITION COVER 2 ZC

Seite 15 - Parts – Bars and Controls

21 Parts – Engine – Kick Mechanism Kick Mechanism REF. # PART # DESCRIPTION 1 ECC60066 SPACER – KICK SPRING CENTERING 2 ECC60067 SPRING KICK

Seite 16 - Parts - Carburetor

22 Parts – Engine – Shift Mechanism Clutch components REF. # PART # DESCRIPTION 1 EADC0154 SHIFTER SHAFT (2 COMPONENTS) W/SPRING 2 ECDC0055 SPR

Seite 17 - Parts – Coolant System

23 Parts – Engine – Top End Engine – Top End REF # PART # DESCRIPTION 1 ECC60075 CYLINDER KIT (INCLUDES PISTON KI

Seite 18 - Parts – Electrical System

24 Parts – Engine – Transmission Transmission REF # PART # DESCRIPTION 1 ECEX0015 CRANKSHAFT 2010 CX65 2 ECDC0023 BEARING, CRANKSHAFT ACC

Seite 19 - Parts – Engine Clutch

25 Parts – Exhaust System Exhaust System REF # PART # DESCRIPTION 1 XAC62010 EXPANSION CHAMBER 2010 2 XCMU0033 ISOLATION MOUNT (2 REQ’D) 3 HCHA0

Seite 20

26 Parts – Forks – Leg Assembly Fork Leg Assembly REF # PART # DESCRIPTION KACX6527 FORK SET – 2008 CX65 1 FORK LEG OUTER NOT SHOWN KCC60023 RING

Seite 21

27 Parts – Frame & Triple Clamps Frame REF # PART # DESCRIPTION 1 FACX0020 FRAME WELDED ASSEMBLY 2010 CX65 2 FAC60016 SUBFRAME 2010 CX65 3

Seite 22 - SHOWN ECMU0534

28 Parts – Front Wheel & Brakes Front Brakes REF# PART # DESCRIPTION 1 WAC6FR01B WHEEL 14” FRONT W BEARINGS (NO TIRE, OR TUBE,), BLACK WCC6F0

Seite 23

2 PARTS –BODYWORK ... 29 PARTS – REAR BRAKE ...

Seite 24 - Top End

29 Parts – Bodywork Plastic and Seat REF # PART # DESCRIPTION TCC62010 GRAPHIC KIT – 2010 CX65 1 TCC60020 FRONT FENDER HCBF0616 FENDER BOLT, M6X1

Seite 25 - Transmission

30 Parts – Rear Brake Rear Brake System REF # PART # DESCRIPTION 1 BAC60005 BRAKE ASSEMBLY REAR 2011 1A BCC60028 BRAKE MASTER CYLINDER CX65 8mm 1B

Seite 26 - Parts – Exhaust System

31 Parts – Rear Wheel Rear Wheel REF # PART # DESCRIPTION 1 WAC6RR01B WHEEL 12" REAR W BEARINGS (NO TIRE, TUBE, ROTOR OR SPROCKET), BLACK W

Seite 27 - Parts – Forks – Leg Assembly

32 Parts – Shock Shock REF # PART # DESCRIPTION 1 SAC62011 SHOCK ABSORBER – CX65 2 SCMU0043 SHOCK - BEARING SPHERICAL SHOCK MOUNT–CARD (2 REQ’D) 3

Seite 28

33 Parts – Swingarm Assembly Swingarm REF # PART # DESCRIPTION 1 GACX6511 SWINGARM WELDED ASSY ALUMINUM 2011 2 GCC60015 BOLT - SWINGARM PIVOT 3 HC

Seite 29

34 Service This portion of the manual is still under development. If you have questions please call the Cobra technical support line at 517 437 9100

Seite 30 - Parts – Bodywork

35 Base Gasket Selection Tools required • 17mm wrench • 1mm flexible solder material • measurement calipers When rebuilding the ‘top end’ of y

Seite 31 - Parts – Rear Brake

36 • Assemble the top end of the engine with either; 1) the crankcase stamp recommended base gasket or, 2) if assembling with a new set of cases a

Seite 32 - Parts – Rear Wheel

37 for engine performance and engine life. Serious damage to the engine can occur if not properly adjusted. IDLE ADJUSTMENT: On the each side of

Seite 33 - Parts – Shock

38 To richen the carburetor: 1. Change the main jet one number at a time (larger). 2. Lower the needle clip (raising the jet needle) one notch at

Seite 34 - Parts – Swingarm Assembly

3 General Information Specifications - General Items CX65 Dimensions Wheelbase 40.9” (1040mm) Wheel size 12” (305mm) rear, 14” (356mm) front Sea

Seite 35 - Service

39 Shock preload Shock Damping

Seite 36 - Base Gasket Selection

40 Tuning Gearing Front Sprocket Rear Sprocket Gear Ratio 15 37 2.47 15 38 2.53 15 39 2.60 14 37 2.64

Seite 37 - Carburetor:

41 Suspension Adjustment: 1. Front forks 1.1. Fork oil 1.1.1. Oil type 1.1.1.1. Heavier weight oil – more damping – slower responding 1.1.1.2. L

Seite 38

42 Rear suspension troubleshooting. Damping Always start with standard settings and make damping changes in no more than two click increments and

Seite 39 - Rear Shock

43 o Excessive smoke o Spark plug fouling o Wet, black, or overly dark spark plug (when removed for inspection) • Symptoms of too lean a fuel mi

Seite 40 - Shock Damping

44 FUEL SCREW ADJUSTMENT: Adjust for throttle response The air adjustment screw is located on the left side of the carburetor. It requires the use

Seite 41 - Tuning

45 Troubleshooting 1) Engine operates erratically a) Carburetor top is installed backwards b) The carburetor slide indexing pin is missing c) A

Seite 42 - Suspension

46 c) Ignition i) Spark plug fouled ii) Spark plug cap off iii) Engine Shut-off ‘kill’ switch is shorted iv) Bad electrical ground v) Stator w

Seite 43 - Carburetion

47 Index Air Filter Maintenance... 12 Bars and Controls... 16 Base Gasket Selection ...

Seite 44

48 Electrical ... 20 Exhaust ... 28 Frame ...

Seite 45

4 Optional Components Call your dealer, or the factory, for details • Carburetor jets • Pre filter for the airbox • Tires, tubes or ‘Tire Balls’

Seite 46 - Troubleshooting

5 Break-In Procedure Your Cobra CX65 is a close-tolerance high performance machine and break-in time is very important for maximum life and perform

Seite 47 - 6) Engine won’t idle

6 CAUTION: It is important that the radiator cap is installed correctly and completely otherwise engine damage could occur. Starting Procedure Bef

Seite 48

7 CAUTION: Cobra recommends that you tell your child to take it easy the first couple of minutes in practice until the engine comes up to full opera

Seite 49

8 § Proper tension and adjust if necessary. § Adequate lubrication and lubricate if necessary. o Insure that the ignition stator and rotor are cl

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